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Asphalt Ignition Furnace LBC-102





Description:

Labotemp Asphalt Ignition Furnace LBC-102 is a high-precision ignition testing system designed for rapid and accurate determination of asphalt binder content in hot mix asphalt (HMA) samples. Built to support AASHTO T308 and ASTM D6307 testing methodologies, it provides a safer and more environmentally responsible alternative to solvent extraction methods. Widely used in asphalt plants, highway laboratories, quality control facilities, and transportation research centers, the system delivers reliable binder content analysis while reducing testing time and improving laboratory productivity.

High-Capacity Asphalt Testing
The LBC-102 accommodates standard sample sizes of 1,200–1,800 g and supports samples up to 5,000 g, making it suitable for both routine quality control and large-scale asphalt mixture evaluation.

Precision Weight Monitoring
A built-in high-accuracy electronic balance continuously monitors sample mass throughout the ignition cycle and automatically calculates binder content with an accuracy of ±0.11%, ensuring repeatable and dependable test results.

Advanced Temperature Control
The combustion chamber operates between 200°C and 650°C with a standard testing temperature of 538°C, providing controlled and consistent combustion conditions for accurate asphalt content determination.

Emission Reduction & Safety
An integrated afterburner operating at 650–750°C helps reduce exhaust emissions, while the automatic door-locking system enhances operator safety during high-temperature testing. Automatic and manual operating modes provide additional testing flexibility.

Smart Data Management
Real-time data monitoring, automatic endpoint detection, temperature compensation, and RS-232 connectivity support efficient test documentation, data analysis, and quality assurance workflows.

Why Choose Labotemp Asphalt Ignition Furnace LBC-102?
✓ 5000g Sample Capacity: Suitable for routine and high-capacity asphalt testing
✓ Integrated Afterburner System: Reduced emissions and improved laboratory safety
✓ Automatic Weight Monitoring: Continuous tracking with automated endpoint detection

Specifications:

Operating Temperature Range 200°C – 650°C
Default Operating Temperature 538°C
Power Supply 220–240 V, 60 Hz, 20/27 A
Afterburner Temperature Range 650°C – 750°C
Balance Capacity 10.0 kg
Balance Accuracy 0.1 g
Sample Mass Capacity Standard: 1200–1800 g; Maximum: 5000 g
Test Accuracy ±0.11%
Endpoint Sensitivity Adjustable between 0.01% and 0.5%
Data Interface RS-232 (PC connection for graphical data analysis)
Chamber Dimensions (W × D × H) 356 × 356 × 356 mm
External Dimensions (W × D × H) 553 × 677 × 1029 mm
Operation Mode Automatic and Manual
Door Safety System Automatic Door Locking
Exhaust Treatment High-Temperature Afterburner with Ceramic Filter
Emission Reduction Up to 95%
Result Output Automatic Printing of Test Results
Temperature Control Programmable Automatic Control
Weight Monitoring Continuous Electronic Balance Monitoring
Net Weight 110kg
Gross Weight 160kg
Package Size 920 × 740 × 1550 mm
Features:
    • ±0.11% Test Accuracy
    • Complies with AASHTO T308, ASTM D6307, EN 12697-39, and JTG E20 T0735 standards for asphalt binder content determination using the ignition method.
    • Supports 1,200–1,800 g standard samples and up to 5,000 g maximum capacity, suitable for diverse asphalt mixture testing applications.
    • Built-in high-precision electronic balance continuously monitors sample weight and automatically determines test endpoints for improved accuracy and productivity.
    • Delivers ±0.11% asphalt content accuracy with programmable endpoint sensitivity from 0.01% to 0.5%.
    • Operates at 200°C–650°C with a default test temperature of 538°C for controlled and repeatable binder burn-off.
    • Integrated 650°C–750°C afterburner system and ceramic filtration technology help reduce exhaust emissions and improve laboratory safety.
    • Offers automatic and manual operating modes for flexible testing and process control.
    • Automatic door-locking safety system prevents opening during high-temperature operation.
    • Intelligent process control automatically monitors weight loss, calculates results, provides alerts, and enhances testing efficiency.
    • Features RS-232 connectivity for PC integration, data transfer, reporting, and graphical analysis.
    • Temperature compensation technology improves measurement stability and test reliability.
    • Solvent-free testing eliminates chemical extraction costs, hazardous waste disposal, and associated safety concerns.
    • Durable refractory-insulated chamber and modular heating system provide long service life and dependable laboratory performance.
Applications:

  • Asphalt Mix Design Verification: Determines asphalt binder content in hot mix asphalt (HMA) samples to validate mix designs and ensure compliance with project specifications.
  • Production Quality Control: Used in asphalt plants to monitor binder content consistency during manufacturing, helping maintain uniform pavement quality.
  • Highway & Infrastructure Testing: Supports road construction and transportation agencies in evaluating asphalt mixtures for acceptance testing and contract compliance.
  • Materials Testing Laboratories: Enables accurate determination of bitumen content for routine quality assurance, research, and forensic pavement investigations.
  • Research & Development: Assists civil engineering and transportation research facilities in studying asphalt formulations, aggregate-binder relationships, and pavement performance characteristics.
  • Regulatory Compliance Testing: Suitable for laboratories performing testing according to ignition furnace methodologies including AASHTO T308 and ASTM D6307 standards.

Labotemp Scientific

144 E, Midwest Avenue, Casper WY 82601, USA

Website: www.labotemp.com | Email: info@labotemp.com